Conclusion

In conclusion, the plastics industry has evolved into both a safe and sustainable way of manufacturing products in the world today. Not only does this positively effect the brand associated with rotomoulding, but it also makes it one of the most cost-effective options available.

It’s hard to define to what you owe your success. A lot of people call it luck but what it really is, is finding the right people to help you create something truly special.

1 – Patent

The very first step should be to protect your idea. An NDA or Non Disclosure Agreement should be used between your business and anyone you bring into confidence to consult with you regarding your idea. File a comprehensive patent to protect your intellectual property from theft, piracy and misappropriation.

2 – Define Your Brand (Quality vs Quantity)

Some things are better produced overseas because there are already factories setup and dedicated to their production. If you are setting up your own factory and will be controlling the production process from start to finish, then overseas options are a better bet for lower cost labor. Most businesses looking for manufacturing however, aren’t interested in owning the production process and it makes more sense to manufacture locally. The main reasons for domestic manufacturing are better quality, ease of communication, faster turnaround and similar culture. Many people don’t consider the cultural differences where overseas businessman expect tips and payments for communicating your ideas and any other work they perform as intermediaries. These kinds of differences can hurt production based on flawed perceptions and miscommunication.

3 – Research Production Options

The next step is to seek out manufacturers in your niche market. You could start with Google but don’t rely on that alone. You could also check offline sources such as magazines or contact manufacturing organizations to get a list of recommendations. For instance, if your product will be based on roto molding, The Organization Of Roto Moulders, could be a great place to start.

4 – Contact The Manufacturers

Establish contact with the list of manufacturers, and ask if they can handle your requirements on your budget. Note down those that agree. Go visit the facility if possible and find out about producing a prototype of your idea.

5 – Work on a prototype

The next step should be prototyping the product. The prototype does not have to be an expensive model. As a matter of fact, with today’s technology, all you need to do is establish contact with a design firm and let them make a product prototype using 3D printing technology. Find out if your manufacturer offers 3D printing or a similar way of mocking up your product.

6 – Find A Supplier

Start production in batches. If your product gets increased sales, you can have the manufacture increase the units of production. The next step is then to get a supplier for your idea so as to deliver it to the market. The supplier will handle the logistics and distribution.

Conclusion

There are many great resources available these days for people wanting to bring an idea to life. Often times, just one manufacturer will have everything necessary to get you up and running because of their experience and network of contacts. Check out your local manufacturers to help you get started on the right foot.

Rotomolding manufacturing is an important part of the plastics manufacturing process. It is one of the key elements that help form plastic products and give them their strength, durability, and look. However, not all rotomolding processes can be trusted and not all countries adhere to strict specific requirements.

The United States of America offers a great range of benefits when it comes to manufacturing a product. The standards are much higher than it is in other countries and buying a Made in USA product will help you stretch your dollars even further than you have expected. Here are5 reasons why manufacturing in the USA will save you time, money, and so much more.

1. You support the American economy

As an American businessman your number one priority should be to support local manufacturers. By keeping your process in one country you produce a true American product to your customers or clients. This then sets off a recycling process where the economy does better and in turn, you are able to make more profits. It’s a win-win for everyone and you help breed a healthy economy in the long run.

2. It’s convenient

What’s better for customers to go to a store, knowing that their product will always be available to them and that they aren’t subject to overseas shipping? People don’t like waiting and American manufactured goods will be available faster than others. This isn’t only beneficial for them, but for you too, when it comes to prototyping a product. The chances are higher that you’ll get a supplier for your idea when you source them locally.

3. It’s eco-friendly

People don’t want to buy products that make them feel guilty about abusing the planet. They want to enjoy what they’ve bought without the hassle of wondering what it will do to the environment. Manufacturing goods in the United States will solve that domestic vs overseas debate between customers. You will be eliminating all the transportation costs that may contribute to your product not being eco-friendly, giving your customers peace of mind. You will also be able to assert your position as an environmentally friendly company.

4. United States factories are cleanest

Another reason why local manufacturing can contribute to eco-friendliness is because it avoids the harmful gases being spewed in other countries. Chinese factories have the highest rate of air pollution in the world. If products are manufactured in the United States, they would be free of this environmental risk and they would be cheaper to buy for consumers. This will lead to an increase in production as well as profit for the company.

5. American factories are safer

The United States have gone over 2,400 days without any factory related injury, making your brand more reputable to buy from. Manufacturing in America shows that you care about people as well as the local economy. Your products won’t run the risk of having blood on their hands – literally.

In conclusion, your top priorities: return on investment and ease of communication, are handled best by a local manufacturer. Because of better communication and higher standards, your product will be manufactured accurately the first time and you’ll be up and running much faster with a solid offering.

It’s been nearly forty years since the first Star Wars film, yet the popular story line and characters created by George Lucas live on. With the long-anticipated seventh installment of the epic saga to be released in December, many of the costumes used in the original films have become popular attractions in a traveling exhibition sponsored by the Smithsonian Institute. Many of the most memorable features of the Star Wars films, such as the uniform of the stormtrooper, the helmets and the droids, were created with plastics.

Plastic Storm Troopers

The popular Stormtrooper costume was originally made from high density polyethylene, but was later changed to ABS. Costume makers generated dozens of identical suits of white armor, which were vacuum formed in ABS.

In 1976, when the first movie in the Star Wars series was being created, vacuuming forming to create movie costumes was not common. In fact, part of the reason much of the filming of the movie was done in England was so that Lucasfilm would be near a specialized plastics manufacturer who could help them bring their dreams to life.

In order to find someone who could accurately depict the helmets of the stormtroopers as Lucas visualized them, the corporation had to find a company working in plastics, not costumes.

ABS Plastic

The company eventually commissioned to help with the manufacture of the costumes specialized in molding plastic and making ponds. Star Wars has been said to be the first film to use vacuum formed ABS plastic for costumes.

The original helmets of the stormtroopers were created from a high density polyethylene material that was khaki-colored. However, HDPE did not provide either the durability or the look Lucas envisioned, even when painted white. Although Lucasfilm was forced to use several of the high density polyethylene helmets in the filming, the white ABS helmets were the ones used for all close-up shots. Movie watchers can distinguish between the HDPE and the ABS helmets if they look closely, as the ABS helmets were more challenging to structure than the high density polyethylene helmets.

Boba Fett’s armor was also vacuum sealed and complemented with a glass fiber-reinforced plastic backpack and helmet.

After the first Star Wars film, the strategies developed by the costume crew were used throughout the world of film. Characters such as Robocop and Iron Man have their armor based on the pattern used by Lucasfilm. The primary difference is that modern molded costumes are produced using 3D printing technology.

The Droids You’re Looking For

The droids in the film were made primarily with a fiberglass base. C-3PO was made out of fiberglass and plastic. The costume was made into a costume that could be worn partway into the filming. The shell appears to be polished metal, but is in reality vacuum formed ABS and glass fiber-reinforced plastic. The use of plastics in the material helped to reduce the costume’s weight and to alleviate the discomfort of spending hours every day in the desert being filmed.

R2-D2 was built from aluminum for the first Star Wars film. Subsequently, the droid was built out of lighter-weight fiberglass. An interior lining was installed to protect the actor inside from the fiberglass ends.

Head-to-foot shiny black armoring has rendered Darth Vader one of the most distinguishable icons of the Star Wars world. Fiberglass was used to build the flared helmet, attached to a face mask made out of rugged plastic. A secondary version was designed for scenes requiring a large range of vision. This second vision was built out of a black plastic that is see-through, allowing the actor to use his peripheral vision for the stunts in the movie series. Darth Vader’s appeal primarily comes from his iconic armored look–the costume has become the character.